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Winterizing Your System

Every year, before the first freeze, the ritual of irrigation "blow out" becomes the priority for all irrigation systems that are in regions of the country where the frost level extends below the depth of the installed piping.

Even if you have drained some water out of the system, the remaining water can freeze, expand and crack the PVC piping (rigid, white pipe), usually from fitting to fitting. Polyethylene pipe (flexible, black pipe) is used in many freezing climates. Although polyethylene pipe is more flexible and can expand under pressure, water left inside could freeze and rupture the pipe walls. Freezing water in the backflow assembly will damage the internal components and could possibly crack the brass body.  To minimize the risk of freeze damage to your irrigation system (heads, valves, lateral lines), you’ll need to "winterize" your irrigation system.  It would be best to use the blowout method to ensure all the residual water is out of the system.

Blow Out Method

Flow sensors can potentially be damaged by winterization blow out techniques, and should be removed prior to injecting compressed air into the pipes.
 
For Hunter flow sensors, please visit support section here for more details.
 
For Hydrawise flow meters, please visit support section here for more details.
 

WARNING! Wear ANSI-approved safety eye protection! Extreme care must always be taken when blowing out an irrigation system with compressed air. Compressed air can cause serious injury, including serious eye injury, from flying debris. Always wear ANSI approved safety eye protection and do not stand over any irrigation components (pipes, sprinklers, and valves) during air blow out. Serious personal injury may result if you do not proceed as recommended! It is best for a qualified licensed contractor to perform this type of winterization method.

The blow out method utilizes an air compressor with a Cubic Foot per Minute (CFM) rating of 80-100 for any mainline of 2" or less. These types of compressors can be rented at your local equipment rental yard. Caution: a small shop compressor (1-3 HP) will not have enough "free" air to properly winterize the system. Do not attempt to fully charge the holding tank then release the highly-pressurized air flow into the mainline to compensate for the compressor's lack of CFM. The compressor is attached to the mainline via a quick coupler, hose bib or other type connection, which is located after the backflow device. Compressed air should not be blown through any backflow device. To start the blow out, shut off the irrigation water supply and, with the compressor valve in the closed position, attach the air compressor hose to the fitting. Activate the station on the controller that is the zone or sprinklers highest in elevation and the furthest from the compressor. Close the backflow isolation valves. Then slowly open the valve on the compressor; this should gradually introduce air into the irrigation system. The blow out pressure should remain below the maximum operating pressure specification of the lowest pressure rated component on that zone and should NEVER exceed 80 PSI.

Each station/zone should be activated starting from the furthest station/zone from the compressor, slowly working your way to the closest station/zone to the compressor. Each station/zone should be activated until no water can be seen exiting the heads; this should take approximately two minutes or more per station/zone. It is better to use two or three short cycles per station/zone than to have one long cycle. Once the station/zone is dry, you should not continue to blow air through the pipe. Compressed air moving through dry pipes can cause friction, which will create heat and could cause damage. Never run the compressor without at least one irrigation control valve open.

Additional Steps

Once the water has been removed from the irrigation system, disconnect the air compressor and release any air pressure that may be present. If your backflow device (the most common backflow installed is called a Pressure Vacuum Breaker) has ball valves, open and close the isolation valves on the backflow device numerous times to ensure that any trapped water has escaped from the upper areas. Leave the isolation valves open at a 45° angle (approximately 1/2 open) and open the test cocks.

 

Outdoor mounted controllers:

Leave the power on and the dial / switch in the "OFF" position. The heat from the transformer will keep the enclosure warm enough to keep condensation from forming inside the controller enclosure. The dial in the "OFF" position will keep the controller from activating the solenoids in the field.

Indoor mounted controllers:

Leave the power on and the dial / switch in the "OFF" position. This will prevent the controller from activating the solenoids in the field.

Rain Sensors:

There is very little winter preparation required for rain sensors. If your sensor is the type with a cup or bowl that catches water, you might want to remove the water and place a plastic bag over the sensor. This will keep any water from accumulating and freezing in the cup or bowl area.

 
 

Pressure Vacuum Breaker

  1. PVB Test Cocks
  2. Isolation Ball Valve Inlet
  3. Isolation Ball Valve Outlet

Interior Point of Connection in Freezing Climates

  1. Boiler Valve
  2. Irrigation Shut Off Valve
  3. Main Water Shut Off Valve
  4. Water Meter
  • Gate Valve

  • Ball Valve

  • Stop and Waste Valve

  • Boiler Valve

The Do NOTS of Blow Out Winterization

WARNING! WEAR ANSI APPROVED SAFETY EYE PROTECTION! Extreme care must always be taken when blowing out the system with compressed air. Compressed air can cause serious injury, including serious eye injury, from flying debris. Always wear ANSI approved safety eye protection and do not stand over any irrigation components (pipes, sprinklers, and valves) during air blow out. SERIOUS PERSONAL INJURY MAY RESULT IF YOU DO NOT PROCEED AS RECOMMENDED!

  1. Do not allow the air pressure to exceed 80 PSI for systems with PVC piping and 50 PSI for systems with polyethylene piping.
  2. Do not leave flow sensors installed. Always remove them first and seal the pipe to avoid damage to the sensor. More information.
  3. Do not stand over component parts while the system is pressurized with air.
  4. Do not leave the air compressor unattended.
  5. Do not blow the system out through a backflow or pump. First blow out the system, then drain the backflow or pump.
  6. Do not leave the manual drain valves open after the blow out.
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